Composite Capabilities

Zund G3 2500 and 14’ Autometrix M8 for rapid ply kits

Zund G3 2500 and 14’ Autometrix M8 for rapid ply kits

Facility

  • 30,000+ ft2 of Climate and Contamination Controlled Area

Freezers (0°F)

  • 8’x11’

  • 10’x18’

  • 12’x20’

CNC Ply Cutters

  • Zund G3 2500 with Leigbinger print head

  • 14’ Autometrix M8

Laser Projection

  • 1000+ ft2 projection area

  • (6) SL Laser ProDirector XS2

Oven Curing

  • Computer controlled

  • Remote monitoring

  • Max Temperature 500°

  • Min (1) thermocouple and transducer per 24 ft2

  • 8’x6’

  • 10’x6’

  • 12’x8’

  • 20’x6’

  • 45’x10’

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Process Management

  • Custom electronic material out time and usage monitoring system

  • Lot/serial number control throughout the process

  • Quality Management System to control, monitor and continuously improve processes

Layup Proficiency

  • OOA prepreg

  • Wet Lay

  • Solid Laminate

  • Foam Core

  • Honeycomb core

  • Single and Multistage cure

  • Pressure bladder molding of hollow 3D structures

  • Intensifier molding

Assembly Proficiency

  • Composite and metallic components using a variety of adhesives and mechanical fasteners

  • Custom precision fixturing

  • CNC trimming using mechanical or vacuum fixturing

  • Electronic component assemblies with IPC certified specialists

Quality Inspection

  • Leica and FARO Laser Trackers

  • Tracker arm with Probe Laser

Non Destructive Testing

  • Dolphicam2 Ultrasound Imaging

Paint Booth

  • 14’x26’